Steven Weber writes:
Groop,
Another example of the power of Groop and how Groop members can
work together. Through Groop, Tim Puro and I have become
friends. We have attended several industry events together and
talk occasionally. Tim is in Bloomington IN, while our shop is 2
hours away in Louisville.
In May, Tim approached me with an opportunity to refinish 33 oak
tables for Indiana University with a pretty quick turnaround.
Are we interested? What do you think?
Tim educated IU and helped them write the job specs. With the
lighting speed of bureaucracy, IU moved ahead, both in issuing
the request for quote and awarding the job. I thought several
times this opportunity was going to die on the vine. I know Tim
had to push/pull/inspire them to action.
Before our bid was submitted, I went to Bloomington to look at
the tables. A unique dorm cafeteria, with oak paneled walls,
upholstered oak chairs and the tables. The tables were in pretty
rough shape. 7' and 9' solid oak tables with trestle bases.
Multiple repairs with corner blocks, screws, and angle iron to
holding them together. Due to the amount of repair required, we
modified our bid. Well, I gave a number and Tim got stuck doing
the paperwork and submitting the bid. Before my inspection, I
was confident that we could do the job in the time given, after
my inspection, I wasn't so sure.
Again, we waited for the bureaucracy to budge. In mid July,
after a week delay they finally did. And of course, IU had an
event date that the tables had to be back for. We got the job
with an even shorter fuse, 32 tables in 12 business days. Tim
was the GC, handling everything from the school to our shop
door. Tim arranged for a moving company to transport from and to
Bloomington. My shop has over 7,000sf with 2 furniture makers
and 2 finishers. I led the stripping process and then stepped
aside and tried to facilitate my guys so they could do their
craft.
Key refinishing points:
-Shop theme was Production Vs Craftsmanship
--Durable/functional/appearance in that order
--Priority job, All hands on deck
--With 32 tables, 15 minutes spent on every table equals 1
man-day of work
-32 tables, 27 @ 7-1/2' x 3', 5 @ 9' x 3'
-12 business days (2.6/tables per day)
- Stripping. No real problem, a matter of table quantity and
elbow grease.
-24 of 32 tabletops split and had to be reglued. Did I mention
the corrugated fasteners throughout the tabletop undersides?
-Tabletops went to a cabinet shop for sanding with wide belt
sander. A real labor and time saver. The tabletops were cupped
enough that after sanding, 8 split at different joints and
needed to be reglued and resanded.
-Specs called for filled grain oak tops. Magnamax was our finish
of choice
--Surprising little reaction to contamination
-Storage. Where do you put 32 tables, tops, bases and brackets?
-Tables would be transported during the summer, on top of each
other, in a semi. "How quickly does that finish cure? Are you
sure?"
The tables were finished and picked up last week. Overall, no
significant production problems or events. Tim managed the
University, movers, delivery, and installation.
Business wise, work here is slower than we are accustomed to.
With summer here, our backlog is not where it should be. This
project was welcomed both as a production challenge and
financially.
From the e-mails Tim has shared, IU is pleased with the tables
and ecstatic with Monroe Furniture Restoration and the service
Tim provides. Tim is a not just a superb craftsman, but an
excellent businessman.
Groop is Good!
Steven W.
Louisville